UsFlex Conveyor Belt
Unique straight warp construction Ply belt developed by Fenner Conveyors to deliver exceptional rip resistance and capacity to absorb extreme impact, with less stretch than traditional Ply belts.

Impact resistance up to three times greater
UsFlex belting has longitudinal rip resistance more than three times that of multiple-ply belts of equivalent rating due to our unique straight-warp construction. The straight laid yarns result in virtually no crimp. This results in a belt carcass with very low stretch compared to other fabric belts, making it suitable to replace steel cord belt in some situations.
Market Applications
Aggregates
Crushed Stone
Hard Rock
Heavy Metals
Sand & Gravel
Cement
Phasphate
Recycling
Why choose UsFlex?
UsFlex uses heavy-weight straight yarns in parallel planes – lengthwise and crosswise – locked together with a unique binder to concentrate belt strength. Our unique binder to weft combination is a built-in breaker to resist impacts and punctures.
The best carcass available for impact and tear situations
UsFlex is our straight warp weave fabric belt carcass, engineered to provide incredibly high impact resistance, as well as industry leading resistance to rip and tear. Flexibility is gained through yarn twist and this delivers outstanding troughing ability and permits the use of smaller pulley diameters.
The low stretch properties of UsFlex make it an alternative to Steel Cord belts in many applications, combining the strength of a Steel Cord belt with the toughness of a Ply belt.
UsFlex has resulted in significant reductions in downtime and improvements in belt life in mining applications, solving for cord failure through impact or high edge tensions, or where rip resistance beyond traditional Breaker Fabric is required.
Resources
Related stories
-
Highest Strength Conveyor Belt Ever Produced from Kwinana
Fenner delivers Australia’s highest strength conveyor belt—ST6300—to NSW gold mine, boosting reliability and safety. -
First Year of K-Mix Construction Complete with 100% Safety Maintained
Fenner celebrates the first year of K-Mix construction with 100% safety maintained, marking a milestone in innovation and sustainability. -
Making (Digital) Waves in the Pilbara with New & Improved Belt Wear Monitoring Technology
Discover the enhanced mobile BeltGauge by Fenner Conveyors, improving belt wear monitoring for efficient mining operations. -
Modern Approach Streamlines Belt Installation at Jimblebar Mine
Belle Banne Conveyors uses advanced techniques and specialized equipment to streamline the conveyor belt installation at Jimblebar Mine. -
How Fenner Conveyors’ Belts are Built to Last
Discover how Fenner’s FireBoss belts boost sustainability in mining through higher recoverability and reduced belt waste. -
Electric Belt Handling Solutions in the West
Fenner Conveyors delivers advanced electric Racetrack Belt Winders for Rio Tinto, offering efficient, tailored belt handling solutions. -
Fenner Conveyors and Rio Tinto renew partnership
Fenner Conveyors and Rio Tinto renew 5-year partnership, strengthening Australian manufacturing and conveyor solutions. -
Pink and Blue Conveyor Belt Winders in Support of Health Awareness for Roy Hill
Belle Banne delivers pink and blue belt winders to Roy Hill, supporting breast cancer and men’s health awareness initiatives. -
Highest Strength Conveyor Belt Ever Produced from Kwinana
Fenner delivers Australia’s highest strength conveyor belt—ST6300—to NSW gold mine, boosting reliability and safety. -
First Year of K-Mix Construction Complete with 100% Safety Maintained
Fenner celebrates the first year of K-Mix construction with 100% safety maintained, marking a milestone in innovation and sustainability. -
Making (Digital) Waves in the Pilbara with New & Improved Belt Wear Monitoring Technology
Discover the enhanced mobile BeltGauge by Fenner Conveyors, improving belt wear monitoring for efficient mining operations. -
Modern Approach Streamlines Belt Installation at Jimblebar Mine
Belle Banne Conveyors uses advanced techniques and specialized equipment to streamline the conveyor belt installation at Jimblebar Mine. -
How Fenner Conveyors’ Belts are Built to Last
Discover how Fenner’s FireBoss belts boost sustainability in mining through higher recoverability and reduced belt waste. -
Electric Belt Handling Solutions in the West
Fenner Conveyors delivers advanced electric Racetrack Belt Winders for Rio Tinto, offering efficient, tailored belt handling solutions. -
Fenner Conveyors and Rio Tinto renew partnership
Fenner Conveyors and Rio Tinto renew 5-year partnership, strengthening Australian manufacturing and conveyor solutions. -
Pink and Blue Conveyor Belt Winders in Support of Health Awareness for Roy Hill
Belle Banne delivers pink and blue belt winders to Roy Hill, supporting breast cancer and men’s health awareness initiatives. -
Highest Strength Conveyor Belt Ever Produced from Kwinana
Fenner delivers Australia’s highest strength conveyor belt—ST6300—to NSW gold mine, boosting reliability and safety. -
First Year of K-Mix Construction Complete with 100% Safety Maintained
Fenner celebrates the first year of K-Mix construction with 100% safety maintained, marking a milestone in innovation and sustainability. -
Making (Digital) Waves in the Pilbara with New & Improved Belt Wear Monitoring Technology
Discover the enhanced mobile BeltGauge by Fenner Conveyors, improving belt wear monitoring for efficient mining operations. -
Modern Approach Streamlines Belt Installation at Jimblebar Mine
Belle Banne Conveyors uses advanced techniques and specialized equipment to streamline the conveyor belt installation at Jimblebar Mine.
